Complete Installation Guide: How to Replace OEM Handlebars on Polaris Sportsman 400 (Part #5242987-067 AP107)
Target Audience: ATV repair shops, dealership service centers, DIY enthusiasts
Key Content:
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Pre-Installation Checklist:
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Required tools (T30 Torx bit, 13mm socket, torque wrench)
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Safety precautions (battery disconnect, handlebar alignment)
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Step-by-Step Replacement:
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Removing controls (throttle, brake levers, switches)
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Proper torque specs (16-18 ft-lbs for clamp bolts)
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Wiring harness routing tips
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Post-Installation Checks:
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Handlebar free play verification
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Control functionality testing
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Manufacturing Advantages:
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OEM-spec 6061-T6 aluminum construction
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Powder-coated finish for corrosion resistance
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SEO Keywords:
“Polaris Sportsman 400 handlebar replacement”
“5242987-067 AP107 installation guide”
“OEM ATV handlebars Polaris”
